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喷淋杀菌机（目前世界上最大的一台，由美国客户采购）
Pasteurizer Tunnel (Currently the largest one in the world, ordered by USA customer)
描述/Description:
喷淋杀菌机是适用于乳制品、果汁、饮料、啤酒、食品等的灌装或包装的杀菌设备。是产品通过杀菌、保温、冷却来延长保质期的理想设备，同时也是自动化生产线必备的二次灭菌设备。可根据用户对不同产品的加热、灭菌、保温、冷却等不同工艺要求，进行不同的工艺设计以满足工艺要求，并配置相应的高精度自动控制系统。与传统的水浴式杀菌热分布相比，更均匀、更通透、更迅速，大大提高了生产效率。
The pasteurizer tunnel is sterilization equipment for filling or packaging dairy products, juices, beverages, beer, food, etc. It is ideal equipment for products to extend shelf life through sterilization, holding, and cooling. It's the necessary secondary sterilization equipment for the automation production line. According to the user's different process requirements for heating, sterilization, holding, and cooling of different products, different process designs can be carried out to meet the process requirements, and corresponding high-precision automatic control systems can be configured. Compared with the traditional water bath sterilization heat distribution, it is more uniform, more permeable, and more rapid, which greatly improves production efficiency.
连续式喷淋杀菌机的优点
Advantages of continuous type pasteurizer tunnel
1、喷淋杀菌机采用SUS304不锈钢制造，整体结构紧凑，外形卫生美观。
The pasteurizer tunnel is made of SUS304 stainless steel, the overall structure is compact, and the appearance is hygienic and beautiful.
2、输送系统采用高分子链网，具有强度好、耐高温、透水性好的特点。主传动采用摆线针轮减速机，通过链轮传动带动设备运行，可使设备运行更平稳、更安全。
The conveying system adopts a polymer chain network, which has the characteristics of good strength, high-temperature resistance, and good water permeability. The main drive adopts a cycloidal pinwheel reducer, which drives the equipment to run through the sprocket drive, which can make the equipment operate more stable and safer.
3、喷淋装置为我公司最新研制的开孔式结构，具有流量大、喷淋面积大、结构简单、不易堵塞等特点。
The spray device is the latest open-hole type structure developed by our company, which has the characteristics of large flow, large spray area, simple structure, and not easy to block.
4、综合利用多种能源热回收技术，节能环保。
Comprehensive utilization of various energy heat recovery technologies, energy-saving, and environmental protection.
5、温度传感器PT100，测量精度高，可达±0.5℃。
Temperature sensor PT100, high measurement accuracy, up to ±0.5℃.
6、多工序组合，流程合理，可处理多种产品灭菌，西门子PLC控制，电器全部采用进口品牌。
Multi-process combination, reasonable process, can handle a variety of product sterilization, Siemens PLC control, electrical appliances all use imported brands.
7、出水口配有纯水（一级反渗透水或精密过滤水）喷淋装置，更好的保证瓶体的清洁度。
The outlet is equipped with pure water (first-stage reverse osmosis water or precision filtered water) spray device, which can better ensure the cleanliness of the bottle body.
8、主体顶部有活动窗，侧面有人孔，方便开启、清洗、维修。
There is a movable window on the top of the main body, and a manhole on the side for easy opening, cleaning, and maintenance.
9、配备自动进出料机构，与输送链衔接顺畅，进出不留瓶，无需人工干预。
Equipped with automatic feeding and outlet mechanism, the link with the conveyor chain is smooth, no bottles are left in and out, and no need for manual intervention.
连续式喷淋杀菌机的工艺特点
Process feature of continuous type pasteurizer tunnel
需杀菌的瓶（或罐）内物料由上料输送带送入，经塑料过渡板进入网带，自动整齐排列，进入杀菌区。
The material in bottles (or cans) that need to be sterilized are fed by the feeding conveyor belt, and then enter the mesh belt through the plastic transition plate, and are automatically arranged neatly and enter the sterilization area.
由循环泵送到网带上方的喷嘴，均匀雾化后喷洒在瓶（或罐）上，对产品进行加热杀菌。然后热水通过网带流入下部热水箱，被蒸汽重新加热至所需杀菌温度，由水泵抽出循环使用。
It is pumped by the circulating pump to the nozzle arranged above the mesh belt and sprayed on the bottle (or can) after being uniformly atomized to heat and sterilize the product. Then the hot water flows into the lower hot water tank through the mesh belt, is reheated by the steam to the required sterilization temperature, and is pumped out by the pump for recycling.
杀菌后的瓶（或罐）进入与杀菌区相同的温水冷却区。温水由循环泵从温水箱中抽出，送至设置在网带上方的喷嘴，雾化后喷洒在罐（或瓶）上，对物料进行预冷，温水流入温水箱通过网带循环使用。
The sterilized bottles (or cans) enter the warm water cooling area, which is the same as the sterilization area. The warm water is drawn from the warm water tank by the circulating pump and sent to the nozzles arranged above the mesh belt, and sprayed on the cans (or bottles) after atomization to pre-cooled the material, and the warm water flows into the warm water tank through the mesh belt for recycling.
产品进入冷却段后，冷却水经喷嘴雾化对物料进行冷却，冷却水流入温水箱，部分温水从温水箱溢出，保持住温水箱内的温度。
After the product enters the cooling section, the cooling water is atomized by the nozzle to cool the material, the cooling water flows into the warm water tank, and some warm water overflows from the warm water tank to keep the temperature in the warm water tank constant.
连续式喷淋杀菌机主要组成部分
Main composed part of continuous type pasteurizer tunnel
1、喷淋杀菌机包括/ The pasteurizer tunnel includes:
机身—304不锈钢板厚3mm / Frame—304 stainless steel plate thickness 3mm
主动被动轴-锻造而成./ Active and passive shafts—forged
100*100 304不锈方钢主体/ Body—100*100 304 stainless square steel
304不锈钢地脚及地脚盘/ Feet and feet plate—304 stainless steel
机架主体由304不锈方管焊接而成，不锈钢方管表面均进行喷沙及沙带抛光处理；端面及焊接坡口均由精密机床加工而成；地脚由若干根可调地脚及地脚盘支撑。
The main body of the frame is welded by a 304 stainless steel square tube, and the surface of the stainless steel square tube is sandblasted and polished; The end faces and welding grooves are processed by precision machine tools; the feet are supported by several adjustable feet and foot plates.
2、链网/Chain network
链网采用进口品牌，雷吉纳，高分子聚乙烯尼龙材质链网，连接快捷，更换方便；耐高温性能优越，不变形；运转自润滑效果好，不易磨损，使用寿命长。
The chain net adopts the imported brand Regina, a high polymer polyethylene nylon material chain net, which is quick to connect and easy to replace; it has excellent high-temperature resistance and no deformation; it has a good self-lubricating effect during operation, is not easy to wear, and has a long service life.
进出口选用动态传送链，不留瓶，无需人工干预
Dynamic conveyor chain is used for the feeding and outlet mechanism, no bottles are left in and out, and no need for manual intervention.
3、喷嘴/ Nozzle
喷嘴采用卡箍式方便拆卸与清洗及更换,由304不锈钢经机床精密加工而成外形美观，孔径合理；安装于分配管上，喷身角度准确合理。
The nozzle adopts the clamp type for easy disassembly, cleaning, and replacement, Made of 304 stainless steel precision-machined into a beautiful appearance.Reasonable aperture; installed on the distribution pipe, the spray angle is accurate and reasonable.
4、水箱/Water tank
本部分由储水水箱、水箱两侧带有透视窗.进水采用气动阀自动进水.自动液位控制.水泵及管道组成，完成整个设备的冷却介质的供给工作；供给分配管后，再由各个喷嘴喷射出冷却介质，达到产品冷却的目的。节水工艺管路设计，下一级水箱向上一级水箱补给冷却介质。每段水箱出水口采用外凸抽水槽，带过滤装置100目。
This part is composed of a water storage tank, a perspective window on both sides of the water tank, the water inlet adopts a pneumatic valve to automatically enter the water, automatic liquid level control, and a water pump and pipes. complete the supply of cooling medium for the entire equipment;After supplying the distribution pipe, the cooling medium is sprayed from each nozzle to achieve the purpose of product cooling. Water-saving process pipeline design, the lower-level water tank supplies a cooling medium to the upper-level water tank. The water outlet of each section of the water tank adopts an externally convex suction tank with a filter device of 100 mesh.
5.顶部/Top
采用密封设计，确保蒸汽不外露，配有蒸汽回收系统。
Top-sealed design to ensure that the steam is not exposed, equipped with a steam recovery system.
